Modern technology plays a vital role in the production of Vcomquartz’s exquisite and durable synthetic quartz products. The application of advanced technology not only improves product quality but also brings economic efficiency and contributes to environmental protection.
From its inception, Vcomquartz’s synthetic quartz manufacturing plant has invested in modern facilities and advanced technology lines, making the research, innovation, and production processes more efficient.
Overview of Vcomquartz’s Synthetic Quartz Manufacturing Plant
Located in My Duc District Center, Hanoi City, the Vcomquartz plant spans an area of 5 hectares. The entire facility is designed and equipped to international standards, meeting modern production needs while optimizing efficiency and ensuring labor safety. The plant is divided into three areas:
- Production Area: Equipped with automatic production lines and modern technology, including mixers, presses, and grinding machines.
- Processing and Finishing Area: Dedicated to surface treatment, packaging, and final product finishing.
- Quality Management Area: Comprises a modern laboratory for raw material and product quality testing to ensure compliance with established standards; a safety and quality management room to strictly monitor plant operations as per ISO 9001:2015 and related certifications.
- Storage and Logistics Area: Includes a spacious raw material warehouse with a modern inventory management system and a storage area for finished products before shipment to customers or distribution points.
Vcomquartz’s Synthetic Quartz Production Process
The production process of Vcomquartz synthetic quartz is complex and requires high precision. This process combines advanced technology with professional craftsmanship to produce final products that are both durable and aesthetically pleasing. The key steps in the production process include:
Step 1: Raw Material Selection
Natural quartz powder is the main component, accounting for about 90-95% of the total materials. Additionally, additives for coloration and other features of the quartz, along with binding agents to bind the quartz crystals together, are used.
Step 2: Mixing Ingredients
Natural quartz powder is mixed with additives in specified ratios. This process is automated with machinery to ensure the highest accuracy.
Step 3: Molding and Pressing
The material mixture is spread into molds for shaping, then vacuum pressed to fix the shape and size of the quartz slabs.
Step 4: Hardening and Solidification
The mixture is hardened under high temperature and pressure conditions to ensure solidity. This solidification process makes the mixture durable and resistant to environmental impacts.
Step 5: Cutting and Surface Finishing
Slabs are cut to required dimensions. The surfaces are then polished to achieve a smooth, standard finish.
Step 6: Quality Testing
The slabs undergo durability tests, load-bearing capacity, and scratch resistance checks, followed by inspections to ensure uniform color and surface quality.
Step 7: Packaging and Shipping
Each slab is carefully packaged to prevent damage during transportation and then safely shipped to sales points or directly to construction sites.
Advantages of Vcomquartz’s Synthetic Quartz Production Technology
Modern manufacturing technology allows Vcomquartz to precisely control product quality, ensuring uniformity in color, texture, and durability. It also enables easy customization of products to meet specific customer and market requirements.
Continuous optimization of production processes increases production speed, reduces waiting times, and optimizes resource utilization. Thus, Vcomquartz can handle international orders requiring quick completion.
Committed to sustainable development, Vcomquartz’s manufacturing technology includes waste treatment solutions and resource recycling, minimizing negative environmental impacts. Machinery and equipment are energy-efficient, reducing total electricity consumption during production.
Additionally, Vcomquartz places a strong emphasis on labor safety. All production workers are fully equipped with safety gear and receive regular training on factory work principles, minimizing occupational hazards. Advanced technologies also reduce labor-intensive tasks and improve the working environment for the workforce.
Thanks to these efforts, in a short time, Vcomquartz has innovatively researched and successfully launched hundreds of synthetic quartz models with diverse colors and refined designs, catering to the varied needs of both domestic and international markets.
Investment in modern technology lines is not only crucial for Vcomquartz’s development and competitiveness in the synthetic quartz manufacturing industry but also reflects the company’s commitment to improving quality, protecting the environment, and fulfilling social responsibilities.
